Zhongtuo Roll Forming Machinery Co., ltd

950 Arc glazed step tile steel making roll forming machine

950 Arc glazed step tile steel making roll forming machine

ZhongTuo Machinery can design and manufacture 950 arc glazed step tile steel making roll forming machine in batch and in an automatic way.

We can also make other types of glazed step tile making machines according to your different requirements. The arc glazed step tiles has stable structure, beautiful appearance and save space. The machine is easy to operate.
Here is a video taking the machine working process for example for your reference:

 




Here is the drawing profile:



Major specifications of the raw materials and the machine:

1. Processing material: colored steel plate, galvanized plate, or aluminum plate
2. Material thickness:  0.3---0.8mm
3. Material hardness: 195 mpa---350 mpa
4. Material width:  1200mm
5. Formed width: 950mm
6. Wavelength: 158.3mm
7. Step height: 33mm
8. Step length:150mm---380mm(adjustable)
9. Forming speed: 8-12m/min
10. Working speed :3-5.5m/min


Here is the working process for your reference in the picture:



Next, the main components of the arc glazed stpe tile roll forming machine will be introduced in the following parts:

1. Decoiler System
Usage: It is used to support the steel coil and uncoil it in a turnable way. Passive uncoil pulled by roll forming system.
Loading capacity: 5T
Uncoiling width: 1200mm
Inner diameter: 450-550mm

2. Entry Beach
Usage: Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.



3. Main Roll Forming System
Feature : Ensure stability , precision and lifetime.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Length of the main part: About 10000х1600х1500
Weight of main part: 8.5 tons
Voltage: 380V/50HZ 3Phase
Roller fixer: Guide post
Frame: 400 H steel
Drive mode: Chain

Material of rollers: 45# steel, surface hard chromium plating
Material of shafts: 45# steel
Diameter of shafts: φ80mm
Number of rollers: 18 rollers
Main power: 5.5kw





4. Step-formed mechanism
Feature: It is used to make the step, the glazed tile's final formed
Material of mold: Cr12 quenched



5. Shearing Mechanism
Feature: Ensure stability, precision and cutting speed
Function: Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: Cr12 quenched
Power supply: Hydraulic power




6.Hydraulic Station
It is controlled by gear pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Power: 5.5kw
Hydraulic oil: 46#
Components: The system includes a set of hydraulic tank , a set of hydraulic oil pump, four hydraulic pipes.and two sets of electromagnetism valves.
 


7. Electric Control System
Feature: Adopted PLC , frequency converter , Delta touch screen from Taiwan to ensure high speed with stability, precision and lifetime. Other electric element are Panasonic.
 

8. Counter
One counter gauges length, pulses, and decides length.
Omron encoder for length measurement.



9. Accessories
  1. Easy damaged parts: conk 2 pcs, fuse-link 4 pcs;
  2. Rubber mat 1 pcs;
  3. Bolt spanner 1 pcs.




If you are interested in our machines, please do not hesitate to contact us! We are waiting for you!

















 

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