اللغة العربية
Floor decking plays a critical role in construction, providing a structural surface for floors that can support heavy loads and withstand various environmental conditions. There are several types of floor decking materials and systems, each with its unique characteristics and applications. Here are some common types of floor decking roll forming machines :
Concrete Decking Machine:
Solid Slabs: Traditional solid concrete slabs are often used for floor decking. They offer durability and strength, making them suitable for a wide range of applications.
Precast Concrete Panels: These are pre-manufactured concrete panels that are transported to the construction site and assembled. They are known for their efficiency and speed of installation. There are tr50 profile deck, tr60, tr80, tr220 floor deck roll forming machine for you choose.
Dovetail Composite Floor Deck
Steel Decking Roll Forming Machine:
Steel Decking: Steel deck panels with a concrete topping create composite floor systems. This combination enhances the strength and stiffness of the floor, making it suitable for long spans and heavy loads.
Form Decking: Designed primarily as a stay-in-place form for structural concrete, form decking is often used in composite floor systems.
Composite Floor Decking Rollformer:
2-inch composite floor decking can handle thicker concrete slabs and span further distances compared to 1.5” metal floor deck.
Metal Decking Machine:
Aluminum Decking: Lightweight and corrosion-resistant, aluminum decking is suitable for outdoor applications. It often comes with interlocking systems for easy installation.
Corrugated Metal Decking: Corrugated metal panels are commonly used in industrial and commercial buildings. They are lightweight, provide structural support, and are often used in conjunction with insulation materials.
Concrete Decking Machine:
Solid Slabs: Traditional solid concrete slabs are often used for floor decking. They offer durability and strength, making them suitable for a wide range of applications.
Precast Concrete Panels: These are pre-manufactured concrete panels that are transported to the construction site and assembled. They are known for their efficiency and speed of installation. There are tr50 profile deck, tr60, tr80, tr220 floor deck roll forming machine for you choose.
Dovetail Composite Floor Deck
Steel Decking Roll Forming Machine:
Steel Decking: Steel deck panels with a concrete topping create composite floor systems. This combination enhances the strength and stiffness of the floor, making it suitable for long spans and heavy loads.
Form Decking: Designed primarily as a stay-in-place form for structural concrete, form decking is often used in composite floor systems.
Composite Floor Decking Rollformer:
B Composite Floor Decking - 1.5” Deep, also called roof decking
This type of metal floor decking is 1.5” in height and quite often referred to as “B” or “Type B”. It’s the lowest profile composite floor decking and is capable of the shortest spans. There’s also B deck, N deck and HSN3-32.
2 Inch Composite Floor Deck
Every manufacturer calls 2-inch composite floor deck something different, but you will normally see a “2” somewhere in the description. For example, Verco Decking calls their steel decking W2 Formlok.2-inch composite floor decking can handle thicker concrete slabs and span further distances compared to 1.5” metal floor deck.
3 Inch Composite Floor Deck
3 inch composite floor deck is the deepest composite floor deck that’s readily available. It’s the strongest metal floor deck and can span the furthest. You can also pour a thicker concrete slab vs. a 1.5” or 2” floor deck.Metal Decking Machine:
Aluminum Decking: Lightweight and corrosion-resistant, aluminum decking is suitable for outdoor applications. It often comes with interlocking systems for easy installation.
Corrugated Metal Decking: Corrugated metal panels are commonly used in industrial and commercial buildings. They are lightweight, provide structural support, and are often used in conjunction with insulation materials.
9/16” Form Deck - Shallow Vercor
Shallow Vercor is the lowest profile form deck and can support the least amount of weight. This is the least expensive type of form decking.
1 5/16” Form Deck - Deep Vercor
Deep Vercor is a higher profile form deck. It’s capable of longer spans and can support more weight. Because it’s normally heavier gauge steel and costs more than Shallow Vercor.
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| The work flow for floor deck roll forming machine | |||||||||||||||||||||||||||||||||||||||||||
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| Technical parameters | |||||||||||||||||||||||||||||||||||||||||||
| Series | Details | Parameter | |||||||||||||||||||||||||||||||||||||||||
| Product sheet | Raw material | Galvanized steel | |||||||||||||||||||||||||||||||||||||||||
| Material thickness | 0.7 - 1.6 mm | ||||||||||||||||||||||||||||||||||||||||||
| Part 1: Decoiler | |||||||||||||||||||||||||||||||||||||||||||
| A. Supporting the coils and doing uncoiling. The capacity is 10 Tons(max). | |||||||||||||||||||||||||||||||||||||||||||
| B. It adopts the hydraulic oil cylinder to make the decoiler expandable and fit to the inner diameter of coils. It is equipped with the cantilever. | |||||||||||||||||||||||||||||||||||||||||||
| C. Motor drive the coils running and can do forward and reverse running as well as do the decoiling with tension. | |||||||||||||||||||||||||||||||||||||||||||
| D. The core can ensure the expand range φ510-φ610 of the coils inner diameter. | |||||||||||||||||||||||||||||||||||||||||||
| The decoiler is equipped with the brake system | |||||||||||||||||||||||||||||||||||||||||||
| Max coil width: 1250 mm | |||||||||||||||||||||||||||||||||||||||||||
| Feeding speed: 0-20 m/min (adjustable) | |||||||||||||||||||||||||||||||||||||||||||
| Driving motor power: 4 kw | |||||||||||||||||||||||||||||||||||||||||||
| Hydraulic motor power: 4 kw | |||||||||||||||||||||||||||||||||||||||||||
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| Part 2: Main roll forming machine | |||||||||||||||||||||||||||||||||||||||||||
| Roll forming machine |
Feeding device | the platform width is adjustable by hand wheel, have the bearing inside to protect the edge of the steel sheet. | |||||||||||||||||||||||||||||||||||||||||
| Rolling shaft |
Shaft Material: 45# steel, surface hard chromium plating. | ||||||||||||||||||||||||||||||||||||||||||
| Shaft diameter: 100 mm | |||||||||||||||||||||||||||||||||||||||||||
| Tampering treatment, prevent deformed and improve the hardness | |||||||||||||||||||||||||||||||||||||||||||
| Roller |
Roller material: Cr 15 | ||||||||||||||||||||||||||||||||||||||||||
| Chromed treatment (Cr thickness:0.05 mm), anti-corrosion,Increase hardness, ensure the precision and good abrasion performance | |||||||||||||||||||||||||||||||||||||||||||
| Rolling station | 36 stations | ||||||||||||||||||||||||||||||||||||||||||
| Includes one set embossing rolling station | |||||||||||||||||||||||||||||||||||||||||||
| Work speed | 0-15 m/min | ||||||||||||||||||||||||||||||||||||||||||
| Machine structure | Middle plate welded structure | ||||||||||||||||||||||||||||||||||||||||||
| Steel plate thickness: 20mm | |||||||||||||||||||||||||||||||||||||||||||
| machine basic frame |
400# H steel welded with diagonal bracing inside | ||||||||||||||||||||||||||||||||||||||||||
| The diagonal bracing can ensure the full set basic frame in the same horizontal level to prevent the sheet shift left or right. Meanwhile it can make sure the machine in a high stability when working. | |||||||||||||||||||||||||||||||||||||||||||
| Bearing | Chinese famous brand Harbin | ||||||||||||||||||||||||||||||||||||||||||
| Work power | 15 kw *2 | ||||||||||||||||||||||||||||||||||||||||||
| Brand: China famous brand | |||||||||||||||||||||||||||||||||||||||||||
| We adopt two motors driving on the transmission system because of the long rolling stations, it can balance the driving power and ensure all the rolling stations are in the same linear speed, to give the power more evenly to the machine | |||||||||||||||||||||||||||||||||||||||||||
| Roller spacer treatment | Anti rusty treatment | ||||||||||||||||||||||||||||||||||||||||||
| Pull rod | Anti rusty treatment | ||||||||||||||||||||||||||||||||||||||||||
| Transmission | Chain size: 1.5 inches | ||||||||||||||||||||||||||||||||||||||||||
| Double chains driving | |||||||||||||||||||||||||||||||||||||||||||
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| Part 3: PLC control system | |||||||||||||||||||||||||||||||||||||||||||
| Control system |
Frequency brand | Delta | |||||||||||||||||||||||||||||||||||||||||
| PLC brand | Delta | ||||||||||||||||||||||||||||||||||||||||||
| Screen type | Touch screen & buttons | ||||||||||||||||||||||||||||||||||||||||||
| Screen language | English/Chinese/Spanish | ||||||||||||||||||||||||||||||||||||||||||
| Low pressure electrical part | Schneider | ||||||||||||||||||||||||||||||||||||||||||
| Counter brand | Omron | ||||||||||||||||||||||||||||||||||||||||||
| Function | Cutting length control, cutting quantity control, and speed control | ||||||||||||||||||||||||||||||||||||||||||
| When machine arrives to you, simple insert the plug then you can use it easily. No need to connect the electricity. | |||||||||||||||||||||||||||||||||||||||||||
| Part 4: cutting system | |||||||||||||||||||||||||||||||||||||||||||
| Cutting system |
Work type | Hydraulic cutting | |||||||||||||||||||||||||||||||||||||||||
| Hydraulic motor power | 5.5 kw | ||||||||||||||||||||||||||||||||||||||||||
| Cutter material | Gcr12, quenching at 58 to 62 degree to make sure hardness and long time to use. | ||||||||||||||||||||||||||||||||||||||||||
| Cutting length tolerance | ±10m/2mm | ||||||||||||||||||||||||||||||||||||||||||
| Oil pump | Solenoid valves:1 set | ||||||||||||||||||||||||||||||||||||||||||
| Frame | Pillar pole type to make sure working steady | ||||||||||||||||||||||||||||||||||||||||||
| Cutting feature | Steady and safe working condition and low sounds | ||||||||||||||||||||||||||||||||||||||||||
| Oil tube and wires connection | All the tubes and wires will be marked by the numbers or letters,So that it will be very easy to connect for the new. | ||||||||||||||||||||||||||||||||||||||||||
| Hydraulic oil pump with cooling system | |||||||||||||||||||||||||||||||||||||||||||
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| Part 5: Automatic product table | |||||||||||||||||||||||||||||||||||||||||||
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